Service Class

Type:Maintenance

Released time:2017-09-13

Matters that operators should pay attention to during downtime

Avoid unnecessary economic losses by using machines correctly

Recently, customers' machines continue to be damaged by electronic boards, which require payment maintenance, and even need to purchase individual new pieces to replace them, resulting in direct economic losses. After the investigation and confirmation of the reasons, the following suggestions are listed again, expecting customers to avoid unnecessary economic losses through the simple method of "using the machine correctly".

1.After each closed electrical outages, as most of the conventional electric appliances, The machine must wait at least 15 seconds to open the power again, because in a flash for switching power supply can cause electrical interference, even can damage some electronic components. Once the machine power was automatically opened and closed because of the damage of power box main brake. During this time, green light of multiple machines was off. Finally, after the Tiandao personnel checked and made suggestions, The customer completely replaced the main power box in the factory. There has been no breakdown of the adjustment of the platform. It should solve the problems timely if the power supply often jumps.  In daily use, it must wait at least 15 seconds before starting the machine again.

2.In the past, customers had installed electrical outlets on the machine's power box to facilitate the installation of other electrical appliances, while the power transformers of the machine were burned down under overload. Apart from the need for machines to stop waiting to order parts to produce, it should buy good power boxes.

3.Life is priceless. Personal safety is more important than economic loss. Therefore, the power supply of the machine must have proper ground wire protection to reduce the danger of electric shock when the leakage accident happens.

4.When cleaning the machine, the customer often uses the spray gun to spray the dust around the shuttle, but often fails to pay attention to the drainage of the air compressor. Because the air compressor usually spout the water in the empty cylinder when it is started, and these water is actually rust water. When sprayed on the machine, it will cause the machine rust, such as spindle rust. Therefore, before using the air compressor, it is necessary to confirm that there is no moisture in the ejection wind.

5.Once customers used corrosive chemicals to clean the dirt when they cleaned the machine. As a result, these chemicals float in the air, causing an abnormal rust in nearby machines, which costs money to buy parts for replacement.

6.When embroider less color or even monochromatic patterns, some smart bosses will instruct employees to rotate the needles on a regular basis using different pins, aiming not to allow single needle rod to be used in the long term or  to be worn out of the groove by the thread.

7.The parameter setting of the machine can change the effect of embroidery. It's a very useful invisible tool if you can use it correctly. The production of embroidery products such as false change of parameters may also result in the increase of defective products or slow production efficiency. Therefore, for the change of machine parameters, the customer must establish strict management system to prevent unauthorized staff from changing the parameters of the machine. The Daotiao new machine has a "functional limitation" function, which uses a password setting to lock in sensitive parameter settings.

8.Recently, some of the non Daotiao customers who used the domestic production machine came to buy the universal parts of embroidery machines. They said it would make domestic aircraft work better. In this case, I hope that some customers do not buy non Tiandao components to be used in Tiandao machine only to save a small part of money. It must be a pyrrhic decision.

9.It is well known that the maintenance is necessary to reduce the damage of the parts. And it shouldn't buy a bad "fire water" to add to the machine in order to save a little money. Please understand that spending a little more today to buy qualified oil for fuel will reduce the chances of buying parts later. Future returns will be greater than today's investment.

10.The electronic board of the machine is usually more valuable, so it is important to reduce the damage of the parts, especially the electronic board. It is recommended that the customer check the cooling fan on the machine power box regularly and regularly clean the dust net to ensure that the temperature in the box is not high to prolong the life of the electronic board.

11.For the same reason, it should protect the machine away from the mouse and keep the workshop clean. In particular, appropriate preventive measures should be taken before the long holidays, so as to avoid the rats' nests in the machine and the power source or short-circuit phenomenon, which can damage the electronic plates indirectly.

12. Once there are customers reflected that the original design was not the same as the original design after the use of the E-mail. For example, a paragraph that should have been embroidered with a smart color for a bead piece would become a continuous "stop code" and stop. To prevent this kind of confusion and reduce the chance to produce waste, You can compress the pattern into a ZIP file by computer before you send it by E-mail, and then restore it to the original file after receiving it. Of course, you need to pay attention to whether there is a virus in the usb flash disk used in the process.